Rhino-Pak RP 500

Course Listing: RP 500 Range – “Boost Your Business”

Course Code-LMS‑RP500

Delivery Mode-Blended (interactive e‑learning, downloadable SOPs, instructor‑led live sessions, optional on‑site practicum)

Duration-6 hours self‑paced theory + 2 × 90 min virtual workshops + 1 day practical (optional)

Level-Foundation → Intermediate

Recommended Learners-Production supervisors, line‑operators, quality technicians, SMEs entering own‑brand manufacturing, maintenance apprentices

Credential-Digital badge + printable Certificate of Competence (CPD‑accredited, 8 credits)

Course Overview

The RP 500 Production Line is a compact, semi‑automatic solution that fills, caps and labels thick, high‑viscosity or particulate products with precision and speed. From creamy cosmetics and lotionsto jam, peanut butter, mayonnaise and household detergents, the RP 500 range handles products that challenge conventional liquid fillers.

This course equips you with the skills, confidence and SOPsrequired to commission, operate, clean and troubleshoot the entire RP 500 line—empowering your business to scale up output, guarantee consistency and slash unit cost without sacrificing product quality.

Learning Outcomes

By the end of this programme you will be able to:

1. Describe the functional architecture of the RP 500 filler, capping station and labeller, including flow paths, dosing principles and control interfaces.
2. Configure the line fordifferent container sizes, cap types and label formats, achieving ±1 % fill accuracy at up to 25 units·min⁻¹.
3. Apply best‑practice cleaning‑in‑place (CIP) and change‑over routines to minimise downtime and comply with GMP & HACCP.
4. Diagnose and rectify common issues such as air entrapment, capping torque variance and label misalignment using the integrated HMI diagnostics and quick‑release assemblies.
5. Calculate throughput improvements and ROI when migrating from manual to RP 500 semi‑automatic processing.

Module

1. Introduction to High‑Viscosity Filling

Rheology basics, piston vs. lobe pumps, volumetric vs.   weight dosing, viscosity adaptation chart

2. RP 500 Filler Station

Nozzle selection, anti‑drip valves, hopper heating   jackets, setting fill volume, demo video & 3‑D exploded diagram

3. Desktop Capping Unit (RP 500‑Cap)

Torque theory, interchangeable chucks (15–65 mm), air   pressure set‑up (0.4–0.6 MPa), live torque‑calibration lab

4. Wrap‑around Labeller (RP 500‑Label)

Optical vs. mechanical sensing, label roll threading, gap   sensor calibration, label SKU change‑over checklist

5. Integrated Line Balancing

Sequential & parallel station timings, buffer tables,   OEE metrics, case study on sauce production

6. Sanitation & Compliance

FDA & EU food‑contact requirements, allergen change‑over   SOP, safe lubricant selection

7. Maintenance & Troubleshooting

Predictive maintenance planner, common fault tree, spare‑parts   matrix

8. Business Impact & ROI Workshop

Cost‑per‑unit calculator template, break‑even analysis,   capacity‑scaling roadmap

Interactive Elements

• Virtual twin simulator –      adjust piston stroke, air pressure and conveyor speed, then watch line      performance change in real time.
• Knowledge checks after      every module, with instant feedback and remediation links.
• Downloadable SOP bundle     (PDF + editable Word) covering start‑up, shutdown, CIP and change‑over.
• Peer forum moderated by      our technical team—share recipes, nozzle hacks, and efficiency wins.

Equipment Featured

RP 500‑Fill

20 L heated hopper, servo‑driven 2‑head volumetric   piston, ±1 % accuracy, 5‑25 bpm

RP 500‑Cap

Semi‑auto desktop capper (flat, flip, spray, sports caps),   foot‑pedal actuation, 15‑65 mm range

RP 500‑Label

Semi‑auto wrap‑around with stepper‑motor drive, clear‑label   sensor, 10‑40 bpm

Assessment

• Theory quiz (100 %  pass) – 25 multi‑choice & scenario‑based questions. - included
• Practical competency – learners submit video evidence or complete on‑site checklist signed by supervisor. - optional
• Capstone assignment – build a mini line‑balancing plan for a chosen product (marked by instructor).  - optional

Why Enrol?

• Boost capacity instantly – master a line that pays for itself in months.
• Reduce rework & waste – consistent fills and secure caps for every batch.
• Scale with confidence – standardised SOPs and maintenance keep you audit‑ready.

Ready to unlock the power of semi‑automatic production?
Click Enrol Now and start transforming high‑viscosity challenges into profitable, scalable products with the RP 500 Range.